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Rotary Distribution System for Plastic Caps

Task: Transport of plastic caps in octabins

Drinking bottle caps should be conveyed from an injection moulding machine into octabins of 2.10m height
The machine is designed to fill 5 octabins, with an option to be enlarged to 8 units
The parts should be cooled down on the conveyor as much as possible
and must not be damaged or deformed during transport
Precise counting of parts is necessary
No material cones in the octabins
Electric charging should be discharged as much as possible
Rejects and parts for QA should be collected separately

Solution: Angled conveyor belt with connected pipe rotary distributor

A Multi-Tech Belt Conveyor Type NL-LD 120 with exceptionally stable belt in width
Every shot is collected within one cleat compartment
Cleats (flight bands) are perforated to ensure best possible air circulation
Cleat geometry and conveyor body are perfectly aligned to products, in order to prevent damages or entrapments
QA compartment integrated to the conveyor body
Adaptation of hopper geometry to the delivery chute of the machine
Use of extra thin stainless steel foils to discharge electric charging
Rotary distributor equipped with attached tube system
Comfortable Siemens S7-Control with various statistical functions and intelligent distributor programme
Integrated container for damaged goods with quick-change system for easy removal